The Theory of Process method

A disciplined path from prototype intent to production reality.

We help teams make the transfer work visible, assign ownership, prepare the production system, and reach launch decisions with evidence instead of tribal knowledge.

01 – Establish the baseline

Review drawings, BOMs, prototype records, supplier information, quality requirements, and open decisions.

02 – Identify transfer risk

Separate design, manufacturing, supplier, inspection, documentation, cost, and launch risks.

03 – Assign ownership

Create an action register with owners, due dates, evidence requirements, and escalation paths.

04 – Prepare the production system

Develop manufacturing plans, supplier packages, inspection plans, work instructions, and supporting records.

05 – Prove the process

Support pilot builds, testing, inspection, issue resolution, and first-article activities.

06 – Make the launch decision

Provide a clear view of closed risks, open risks, required evidence, and recommended next steps.